Hydro-Instal provides full services in the field of designing, building and assembly of machineries and devices for food, chemical and pharmaceutical industry.

Our offer includes full service in terms of works: starting from the designing phase , specification of materials , erection of machineries, delivery of materials indispensable for assembly and fittings, as well as erection of processing lines, structures and automated control systems. Our designing studio, production facilities, highly qualified engineering staff and assembly team are constantly at your service.

Agitators

The agitator is a device purposed for preparation of homogenous mixtures, that is solutions, suspensions and emulsions. The housing provided from the top quality materials is resistant to aggressive environment, as acid resistant steel and Teflon allow for wide application of the device e.g. in the cosmetic industry (creams, pastes), food industry (sauces, salad creams, pastes), and in chemical industry (paints, top coats, boot polish).


Storage containers

Storage containers – containers purposed for storage of products of different type. When in use containers allow for temperature control thanks to installed equipment, as well as processes that follow inside the container. We offer containers of capacity up to 150m³ and also containers customized to Client needs.


Processing Lines

Processing lines provided by our Company ensure adherence to applicable European standards and are adapted to flushing with automatic cleaning cycle.

We also design processing lines according to guidelines of our Clients or submitted documentation. Systems provided by our Company find wide application in: dairy, brewery, chemical and cosmetic industry.

Homogenizers

Acid resistant steel homogenizers are purposed for use where mixing of ingredients is necessary in case of different density within vacuum or inert gas. The final product is always homogenous and any added powder gets totally dissolved and pounded. The whole process follows in aseptic environment.

Melters

Water and fat melters are purposed to ensure appropriate temperature of products subjected to further processing. Acid resistant steel containers of capacity according to an individual order are available.

Container equipment includes:

* Heating jacket – electric or steam heating
* Thermal insulation
* Gate mixer with revolution adjustment
* Inspection manhole
* Drain valve
* Temperature regulator

The tank may be seated on legs fitted with castors.

The device adapted to C.I.P cleaning system

Equalisation tanks

Equalisation tanks – vertical cylindrical tanks of bottom increased angle, purposed for storage and transport of cosmetic and pharmaceutical products that require aseptic environment.

Crystallizers

Crystallizer is a vertical cylindrical tank equipped with systems for automated operation. The device is seated on four adjustable legs. An inner jacket and all elements having contact with a product have been made from ASTM 316L, EN 1.4404 acid resistant steel and carry necessary approvals for contact with food. A heating-cooling and protective jacket has been made from ASTM 304, EN 1.4301 acid resistant steel. Thermal insulation has been provided with mineral wool or foam covered with a protective jacket mounted with air-tight welds. All joints have been grinded and have appropriate roughness factor. Adapted to C.I.P cleaning system.

Fermentation Tanks

Fermentation tanks – tanks intended for processes that require changeable temperatures and mixing system. Heating and cooling is provided with a heating jacket. Processes follow under supervision of an employee or with automated control system with use of programmed drivers. The whole system may be provided according to individual needs.

Silo Tanks

Silo tanks provided by our Company are purposed mainly for storage of milk and milk products. Acid resistant steel tank provided with thermal insulation and a protective jacket mounted with air-tight welds. Specially designed mixers ensure homogenous contents of the product inside the whole tank. The tank may be seated on concrete pedestal or may be fitted with traditional legs. Capacity of the tank up to 200 thousand litres according to individual needs.

Vats

A cylindrical triple-jacket tank purposed for production of leaven. It may be used to provide for long-lasting pasteurization and cooling of foodstuffs. It may also be applied for beverage production with use of milk and milk products.

Main assemblies of the vat:

* Heating –cooling jacket
* Thermal insulation along with the protective jacket mounted with air-tight welds
* Agitators set
* Automated control system

Automated or manual operation of the vat is available, according to required parameters.

Adapted to C.I.P cleaning system

Washing Station

Washing station – Our Company provide full services along with installation at site, start-up and putting into operation, as well as documentation. The washing station may be equipped with DISPLAY AND RECORDS system that displays on computer monitor all data relating to the current operation mode, as well as saves data to ensure print-outs. Thanks to fully automated system 30 washing programs are available, with settings customized to individual needs.

Curd Cheese Vats

Curd cheese vats are purposed for fully automated treatment of curd cheese. The tank is recommended for production of mild farm cheese. Due to mild nature of the farm cheese a column of cheese slurry shall not be of excessive height, what would result in destruction of bottom parts of slurry. Automatic operation of the vat is possible or with use of a control panel. Curd cheese vat is a triple-jacket tank equipped with the following assemblies:

* Mixing, cutting assembly
* Electric driven mixers for cutters
* Water heating
* Washing heads

Cheese Vats

The cheese vat is mainly purposed for production of maturing cheese slurry. It is also possible to use the vat for production of other products, where intensive mixing is required along with heating and refrigerating. Sides and bottom of the vat have been isolated, as they house the heating jacket that enables to warm the product with hot water. Application of water as heating medium ensures steady gradual and even preheating of cheese slurry according to processing requirements. Drive system offers the possibility to adjust revolving speed of mixers thanks to an inverter. Adapted to C.I.P cleaning system.

Measuring Tanks

Measuring tanks are provided in accordance of the act as of 15 April 2004 on requirements for tanks specified by the Central Office of Measures. Tanks are mainly purposed for measurement of distilled products and all other products for which special tax has been imposed. Capacity from 10 to 100000 litres.